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Quality Crimp Handbook
PROCEDURES FLOW CHART
Start
A
Wire
Evaluate tooling
to ensure it is
lean and not worn
No
Replace
tooling / clean
processing
Bench press
or wire
processing
Not
Good
Evaluate
conductor
brush
Yes
Disconnect power and
remove necessary guards
Adjust press
position
Bench press
Good
Crimp
samples
Install tooling into
the press
Load terminals
into tooling
Set shut height
of the press
Remove tooling
from the press
Disconnect power and
remove necessary guards
Adjust
wire stop
Evaluate
insulation
position
Good
Not
Good
Adjust
strip length
Loosen insulation
Manually cycle
the press
Complete
cycle?
No
B
crimp
Crimp
samples
Install safety guarding
and connect power
Adjust conductor
crimp height
Adjust terminal feed
and/or feed finger
No
Yes
Tooling
aligned?
Yes
Terminal feed
OK? Terminal
No
Align
tooling
Conductor
crimp height
OK?
Yes
Pull
Force test
No
Not
Pass
Disconnect power and
remove necessary
guarding
Trouble shooting
(See Section 9)
centered over
B
anvil?
Yes
Install safety guarding
and connect power
Manually cycle
the press
Install safety guarding
and connect power
Pass
Adjust
insulation
Crimp
samples
Adjust track
position
Adjust insulation
crimp height
Crimp
samples
Install safety guarding
and connect power
A
Good
Evaluate cut-off
tab and
bell mouth
Not
Good
Disconnect power and
remove necessary
guarding
Disconnect power and
remove necessary
guarding
No
Insulation
OK?
Yes
Adjust conductor
crimp height
End
Yes
Conductor
crimp
OK?
No
Disconnect power and
remove necessary
guarding
Order No: TM-638000029
Revision: D
Release Date: 09-04-03
Revision Date: 12-23-09
UNCONTROLLED COPY
Page 11 of 24
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